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Inspect a Forklift
There are more than ten thousand workplace injuries related to fork lifts occur every year, according to OSHA and HRSDC report. A lot of these accidents are caused by driver error. Lack of proper equipment maintenance and inspection causes many others. Forklift operation and maintenance is not just the cause of personal injuries, but also of property damage. Forklifts could damage building structures, overhead pipes and sprinklers, and other equipment when wrongly operated. The following daily inspections must be carried out in order to reduce the possibility of forklift mishaps.
Prior to checking various fluid levels turn the engine off. Check these fluids: engine oil, hydraulic oil, fuel, coolant and brake fluid. The tires also need to be checked for indications of wear and tear. Check the tire air pressure. Check the condition of the forks. The load backrest should be tightly attached. Do a visual check of the top-clip retaining pin and heel. Next perform an inspection of the hydraulic hoses, mast chains, cables and stops. Ensure that both the finger and overhead guards are firmly attached.
The LP powered forklift has propane tanks that have to be checked for corrosion, damage or rust. The battery's electrolyte levels and charge have to be tested periodically. Seat belts need to be checked for wear and tear. Check to make certain the owner's manual is stored on-board the forklift in a storage compartment. Test the seat belt to make sure the latches are secure. Check the hood latch to make sure that it is working as it should.
To make certain there are no unusual engine sounds, start the engine up and listen for any irregularities. If there are, investigate promptly. Check the steering controls and the accelerator. The parking break and the service break must be functioning correctly.
The tilt control and drive control should be checked to guarantee proper functioning in both forward and reverse. Check the functioning of the hoist and lowering control, and the attachment control. Test the horn and lights. Afterward check the defroster, wipers and heater to make sure they are working well. Inspect each gauge to find out that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance involves regularly checking the tires. This also includes replacing worn or damaged tires. Different kinds of forklifts are intended to be used with particular kinds of tires: pneumatic, polyurethane or solid. Tire kinds differ depending on things like duration and frequency of use, the weight of the load and ground surfaces. To change a forklift tire you will require the following tools: forklift jack, tire press and replacement tires. Replacing your forklift tires periodically is necessary to help prolong the life of the machinery.
Instructions
1 Methodically inspect the tires for signs of wear and damage. Make certain that the type of tire on the forklift is the correct type. If the wear on the tire is over 40%, the tire must be replaced.
2 You should buy replacement or spare tires.
3 After you have positioned the jack underneath the tire, slowly lift the forklift high enough that would enable you to easily remove the tires.
4 Remove the old tire by using the tire press to separate the rim from the tire. Replace the tire with the new one and secure firmly. Lower the forklift, and afterward move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire can be fixed on site by a local repair company. If this is your first call, the repair company can provide a free estimate. If the tires are really large, you would require a stationary tire press. In that case, you must remove the tire and bring it to a repair shop.