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Lift truck batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The forklift nameplate would state the right truck voltage, the most amp-hour capacity and the minimum battery weight. The forklift Operating Manual will likewise include the proper battery specifications meant for the lift truck.
There are 2 main types of electric lift truck batteries: Sealed or Flooded. A sealed battery is likewise known as "maintenance free" or VRLA and does not need the addition of water. Sealed batteries however make use of a chemical reaction in order to maintain proper fluid level during the life of the battery. A flooded battery requires water to be added frequently to guarantee the correct electrolyte level in the battery.
The majority of lift trucks could accommodate numerous different sizes of battery. When selecting the battery, it should be chosen to fit inside the dimensions of the battery compartment. Nearly all battery companies could supply a battery list of right sizes that are recommended for your specific lift truck.
With electric lift trucks, the battery is also used as a counterweight. The capacity of the lift truck will be based upon specific least weights of the battery. Abide by the details specified on the lift truck nameplate to be able to guarantee you are using a battery that meets least weight specified.
Batteries and chargers should be rightly matched to the specific battery which is being charged. This will help ensure that the charger has the right amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity has to be with 10 percent of the amp-hour capacity of the battery so as to guarantee the most effective charging. Prior to commencing the charging cycle, make sure the battery is first connected to the charger. Always verify the battery details like for instance the voltage, amp-hour capacity and battery weight with the details provided on the battery nameplate.
Always make sure whenever charging a battery that the exact kind of charger is being used. Nearly all newer charging gadgets can be used to be able to safely charge all kinds of batteries and will be labeled to accept all batteries. Utilizing an older charger, for example in order to charge just flooded batteries can be hazardous if utilized for sealed batteries and damage to both charger and battery would happen. It is a good habit to firstly consult the instruction plate on the charger to make certain it can accept the type of battery you wish to charge.
Whenever dealing with flooded batteries, it is essential to only add the necessary water when the battery has been charged. This habit would prevent the spattering of electrolyte out of the battery as it is being charged.
A few guidelines intended for improving the life of a battery comprise: at all times keep the battery unsoiled regardless of type and for flooded batteries specifically, keep their fluid levels renewed. Another common rule is to charge the battery and allow it rest for an 8 hour period previous to using. Make use of an "equalizing" charge every 5th charge so as to keep all of the cells renewed at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity previous to recharging.
Electric lift trucks could be equipped along with various gadgets that monitor battery levels. There are sophisticated "Battery Discharge Indicators" which would disable the lifting circuit and sound an alarm in order to inform after the battery has been discharged to a present level. There are other straightforward gas gauge meters available too. Utilizing these monitoring equipments will help avoid battery and truck damage from severely discharging the battery all through use.